Hey all --
Gigantor here. I received a request for an update - rather than just send it to the conversation, I thought you all might like to hear what I found.
I went with the Radwagon built up in Seattle. 750 watt 48 volt power system, rear hub motor.
You can read below to see how I modified the bike and dealt with repairs that were tough, but the long and short is - in spite of the troubles, I love it. Having ridden over 700 miles this year in all weather, I can say that it makes commuting possible. I have ridden the route on my standard bike for comparison and can attest that the difference is marked -- about 30% faster overall, with a huge difference on hill climbing. I won't go back.
I'm going to talk below about issues, but the bottom line is, the difficulties are outweighed by the benefits.
So -- as I said, I went with the Radwagon. I really couldn't beat the price and figured (correctly) that if I needed more work done to bring the bike "up to spec," I would have the budget left to do so.
The first thing I had to replace was the brakes -- I found, rather too rapidly, that the front and rear disc brakes didn't have the stopping power to slow me down when bombing down the 16% grade from my house. After a couple scary trips, I had a beefier brake overhaul done (for about $500). You'll need to consult with your own mechanic about it as mine had to make some adjustments to the rear set-up to accommodate. But, the good news is -- I can now stop on a dime.
The second adjustment I've had to make is getting a much longer seatpost -- I needed to buy a 450 mm one. Much better, but, still not as tall as I'd like to be honest, but, it's not easy to find posts that are longer, and I worry about the physics involved with the seat post holder and saw a hairline crack in the frame develop, so I am staying with 450. (I "fixed" the crack by using a roll of FiberFix just to be sure. That stuff works great.)
The final adjustment -- and this is a problem I hope to have a handle on now, is the rear spokes. So far, I've broken 8. I've addressed this with Radwagon's tech support and, while responsive, they've stopped sending me replacements for free. After the first 3, I've had to purchase them (which I've done in bulk.)
I have spent a lot of time trying to diagnose the spoke issue and believe that it's caused by a combination of speed, weight and potholes on my route. At speed, that rear hub is really exerting, when I hit a bump or pothole, the tire "freezes" in place for an instant due, undoubtedly, to my bulk, while the hub keeps pushing forward. The spoke head is the weakest point and SNAP.
I've learned a lot from replacing them, and looking around for replacements (that are more beefy.) First, it is tough - really tough -- to find replacements that are the right length. Second, "regular" bike mechanics are not good at fixing this problem.
After getting really tired of having to wait up to a week for a local mechanic to fix a spoke, only to have another bust, I've since self-taught myself to replace the spokes, and true the rim ($10 spoke wrench and zipties -- look it up on Youtube. Seriously.)
I've gotten much faster, but it still takes an hour or two to do a good job. But it's been a learning experience.
After more research I've found that the key is to REALLY tighten the spokes on the rear hub. Once I learned that trick, I haven't broken a spoke. Regular mechanics just won't apply as much torque as needed for the rear hub. When I crank on it, they stay in place. No busted spokes in many rides (an unfortunate record.)
I''ll update again in another 700 miles
If anyone has direct questions, feel free to start a conversation with me and I'll answer if I can.
- Gigantor