My DIY builds: GMAC, BBSHD, 9C RH212, CYC Photon, ToSeven DM01, Grin All Axle

Definately invest in statorade, you might not need it for your commute but its so easy to do.
100% agree! I’m putting a dual motor bike together. It’s got 2 direct drive motors. Definitely wanting to give 5mil Statorade to each motor. Once I can get around better, I’ll continue the build. I’m using an EVG 24v bike as the donor. lol.
 
100% agree! I’m putting a dual motor bike together. It’s got 2 direct drive motors. Definitely wanting to give 5mil Statorade to each motor. Once I can get around better, I’ll continue the build. I’m using an EVG 24v bike as the donor. lol.
I would be interested in your setup when you figure it out.

I have played with several dual motor setups using the grin tools, would be fun to play with. All my single motor ebikes are just fine and exceed my expectations but Im a bored engineer with lots of free time and an ebike hobby.

Have you seen this video?

This guy made a conversion for a juiced CCX(52V, my bike from 2019-2021) to use a GMAC, my next door neighbor has been using this for 20k miles now, he is the fastest guy I know

Im more about getting a workout than all out speed but like the info.
 
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Right on! Yea, I’ve seen that video. As well as numerous others. That bike pulls hard. Micha (EbikeSchool) has a good video detailing how to wire a single throttle to 2 controllers.

I have a dual 23A BrainPower controller system that I’ll install. It came with a display too. I’ll set the controllers to each 12A. The battery I’ll be using is the one from my ride1Up. I can remove the battery mount so I can move the battery to this bike… as a POC. Id be pulling 24A total which is about what I pull from the battery currently. Depending on the outcome, I might try to install a dual motor VESC with a Cycle Analyst, or maybe without a display.

The motors are both direct drives rated at 48v 1000w.

The squarewave BrainPower controllers are remnants of a scooter I was building. So I can offer them new purpose here. 😎

I have time now, but I’m also less than an abled body right now. Doc says I can’t lift anything over 10LBS. Hopefully in a month I can dig back into this. I have all the parts. I’ll try to take photos so I can make a better build thread than my other one.

I’m not at my PC, but this set up (at 500w each motor) will have almost 15 pounds of thrust more, upon take off, as compared to my 1200w bike. If the EVG 24v bike is up for it, I’d like to give 1000w to each motor. Time will tell.
 
Grin All-Axle update
The motor was all packed up and returned to Grin. Im convinced something in the integrated torque/pas sensor is the problem. I tried negotiating with this in mind to knock off some $$ off the price (torque sensor is more $ than pas only) but they didnt seem to bite.

Shipping back to Canada was $55 from Colorado. While I love Grin products, the shipping always pisses me off, especially if you want to have some non-warranty work done like replacing motor wires that I had to do on a GMAC. Two way shipping plus shop work was around $200.

I might return to this motor at a later date(next year), I will play with the RH212 and GMAC until then.

RH212/Statorade Updates
Such a beast of a motor, did a worst case 6 mile run (3% average grade) on full throttle (2000 watts initial, reducing to 1500 watts) in 100F heat and motor got up to 77C. Speeds ranged from 28mph to 35mph depending on grade. I have the phaserunner set to 90A phase and 40A battery which my new 21700 pack can easily handle.

I dont see how this motor would ever be the limiting factor at 52V unless your going up a 10%+ hill, in fact the limits now are battery packs, phaserunner and L1019 connector. EM3EV 52V 18650 battery packs with good capacity cells(GA or 35E) seem limited to 30A continuous. My new 52V 21700(50E cells) packs are good for 40A continuous. That being said, the next thing is the Phaserunner. While it can output 2000 watts at 52V with phase amps up to 90A, it only does this for a limited amount of time due to thermal rollback. Basicallly what you see is initial power at 2000 watts tapering off to a constant 1500 watts or so. You can buy a heatsink for the Phaserunner which I will buy eventually but even then, the L1019 connect is the next bottleneck. Max speed on the flats is right at 35mph.

Overall Hub Motor Thoughts
The 52V 30A GMAC/Phaserunner is a really good overall package. It will overheat at the upper end of power but has excellent low end torque and usable torque everywhere without shifting gears. On my rides, its fine for 90% of rides and its only on the most extreme days battling 15+mph headwinds doing my test case run (6 miles at 3% average) as fast as posssible where it overheats. My next door neighbor has this setup on Juiced CCX (bought from me) and has been running it for 4 years now and is a very fast ex motox rider..fastest rider I know.

With the RH212/statorade at 52V 40A, the motor never overheats, The phaserunner when it goes into thermal rollback just reduces power to the same 1500W as the GMAC setup, it seems to do this indefinately.

IMHO, the All-Axle/Statorade/Phaserunner seems like really good compromise. The power limits of the motor seem in line with the phaserunner (both are good for 1500W+ for limited time, rolling back to 1500w) and 5# less than the RH212 (1# more than GMAC). Hopefully this setup will work for me one day
 
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