The Poor Man's Battery Saver/Satiator: a $10 Outlet Timer?

Asher

Well-Known Member
Many ebike batteries are lithium ion, which get 300-500 full cycles, from 100% to 0% before they pass a (somewhat arbitrary) threshold where capacity is significantly less.


But, keeping energy levels between 20 and 80% can double your battery lifespan or better. From Battery University:

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Figure 1: Capacity drop as part of cycling. Eleven new Li-ion were tested on a Cadex C7400 battery analyzer. All packs started at a capacity of 88–94% and decreased to 73–84% after 250 full discharge cycles. The 1500mAh pouch packs are used in mobile phones.

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Figure 6: Capacity loss when operating Li-ion within given charge and discharge bandwidths.*
Batteries charging to 85% have a longer life span than enabling full charge. Although longer lasting, a less than full cycle does not fully utilize a battery.

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Figure 7: Predictive modeling of battery life by extrapolation.
Li-ion batteries are charged to three different SoC levels and the cycle life modelled. Limiting the charge range prolongs battery life but decreases energy delivered. This reflects in increased weight and higher initial cost.

Source: http://batteryuniversity.com/learn/article/how_to_prolong_lithium_based_batteries

According to that last chart, use between 25% and 100% will get you 90% capacity after around 1,000 cycles, while a 75-25 range gets you 3,000 cycles before reaching 90% capacity. (Can someone clarify if these are full cycles, i.e. the wattage equivalent of your entire battery? Or not - e.g. a 75-25 range is 50% * 3000 = 1500 full charges, vs 100-25 = 75% * 1000 = 750 charges).

I watched a video of a Tesla enthusiast who emailed a renowned battery expert, who said that keeping your battery around 70% charge is optimal. Figure 6 above echoes that (see the orange bar that's 65-75% of capacity). So, you'd charge to 75-80%.

Ebikes.ca sells a $300 device that automatically charges batteries to your desired energy level, including 80%. I don't own one but it's very highly regarded. Instead, I got a $10 outlet timer, made by Century from Amazon.

The Timer

The timer has a clock built in, and you set the right time on it (e.g., it's 10:30 AM on my watch, set the dial to 10:30 AM). Around the clock, it has 96 black pins or ribs, corresponding to a 15 minute segment each (24 hours * 4 = 96). When the pin corresponding to 11:00AM - 11:15 AM is pressed in, and it's in timer mode, electricity flows. It also has a little light on it indicating if it's on or not, if electricity is flowing.

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The pins don't pop up, so if you always wanted to charge 30 minutes at midnight every night for example, you'd never have to touch the pins again. There's also an 'On' mode where electricity always flows. You can use that when you know you're coming back to the bike soon, and can unplug.

The Test

I checked this with my ebike charger (the stock one for a Juiced CrossCurrent S). The charger has a light that's green when it's plugged into the outlet without a battery connected. When you plug in a non-full battery, the charger light turns red. And of course, the charger light is off when it's not getting electricity.

True to form, the outlet timer worked :). I clicked two pins in, set for a few minutes ahead, and the outlet and charger lights both went on a few minutes later. The lights stayed on for 30 minutes (though I didn't time it, but I was standing by working on my garage) and then went off.

The battery went from around 51 volts to 52 volts over half an hour, based on readings from a multimeter and the ebike display. It's a 48V, 2A charger for a 19.2 aH battery.

Conclusion

I think this timer is a great option if you want a cheap way to preserve your battery, especially one that's less valuable, where a $300 charger is hard to justify. Even if you want the $300 charger, you may find yourself satisfied with this. If not, I'm sure you can find a use for it around the house, e.g. for 'always on' appliances that you want to turn off without unplugging from the wall.

The timer also gets good reviews on Amazon (and Fakespot).

For now, I'll just plug the ebike in every night and leave one pin down, and click more if it's below 50 volts.

You may also want a multimeter as well to get a more accurate read on your battery. They cost $10-30 on Amazon. I'm told that 51.5 volts on a 48V battery corresponds to 80% charge.


Link: https://www.amazon.com/Century-Plug-Mechanical-Timer-Grounded/dp/B00MVFF59S
 

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@Asher - thanks so much for this idea!

I was searching for info here on the Satiator (even though my new Specialized Turbo comes with a very nice 4A charger) because I would like to treat the expensive battery gently.

I came across another timer from the same company which I think will be even more convenient, the "Century Smart Digital Countdown Timer with Repeat Function":

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I just ordered one from Amazon for $12 and will report back once I get some time to establish a pattern with it.
 
Another option is lunas $100 smart charger, it tells the actual amps the battery has when you plug it in and will charge at 1-5 amps i think, whichever you set

Plus 4-5 settings on how much you want to charge

Not as cheap as these but i like the digital readout and being able to charge my batteries most of the time with slow 1 amp
 
After Grin Tech told me they did not have the proper adapter for my Yamaha battery I bought this $9 timer from Amazon. It's very basic, only allowing hourly increments, but it works. One hour charges my battery for about 25 to 30%, two hours for 50 to 60%, etc. So, if after a ride my battery shows 25% charge left, I set the timer for two hours and the battery gets charged to just over 80%.
 
I would like a programmable timer. Something that charges for 2 hours between 9PM and 11PM and then wakes up again and charges from 6AM to 7AM.

Anyone found something like that ?
Yes, I use this timer for that very function. Cost about $13.

(Link Removed - No Longer Exists)

 
After Grin Tech told me they did not have the proper adapter for my Yamaha battery I bought this $9 timer from Amazon. It's very basic, only allowing hourly increments, but it works. One hour charges my battery for about 25 to 30%, two hours for 50 to 60%, etc. So, if after a ride my battery shows 25% charge left, I set the timer for two hours and the battery gets charged to just over 80%.
What type of battery do you own?
 
Another option is lunas $100 smart charger, it tells the actual amps the battery has when you plug it in and will charge at 1-5 amps i think, whichever you set

Thanks, I didn't know about Luna's product.

My battery has Rosenberger connector so it won't work for me, but seems like a great option for shark/dolphin pack owners.
 
Pocomo, that looks like a great choice. Can you push down multiple buttons, and the time adds?

Eg you can do 45 minutes by clicking the first two buttons?

That one looks even easier to use, if you don't need to time charging to the time of day. Nowadays I just divide the number of volts I want by about 0.5, and tap that number of pins (15 minutes each). Eg 48V to 50V would be 4 pins.
 
I'm planning to make something based on a arduino type microcontroller that will be in-line with a regular charger to make it semi-smart ...

If I monitor the charge voltage, I can set this device to cut power (Probably just open a relay) when the battery reaches a set value.

If I include a knob and a small display, I can make the charge value whatever I want for a particular day.
Most likely be set to 80% most of the time, but would allow me to move it around if desired.

Initially, It will be just for my current 48V, 2A charger, but there is no reason I can't update the program in the future to have various pack voltages or chemistry profiles pre-set to make it easy to switch between chargers.

It won't have the monitoring / tracking / history capabilities of the satiator, and I won't be able to adjust the maximum charge current, but should only cost about $10 - $15 in parts, and be usable with any (48V initially) charger.

I'm sure this is possible - The main unknown at the moment is the best way to check the voltage (charging voltage going in Vs Voltage at the discharge port) and how that relates to the actual battery charge state - Basically, how much do I need to worry about the BMS . (Not too hard to figure out, just have to sit down and do it)

I'm also sure I can add other functions, such as:
a timer or even a 2-part charge profile like those 'fancy' timers mentioned above.
Total Charge info - ie, how many WHrs Just went in. (much easier than long term tracking)


If it works as expected, I may make up a proper housing for it and maybe even design a circuit board to make it really sleek.


Now to just find the time! (I barely even have time to ride the bike, other than my commute.)
 
A timer is a great idea! I always forget to unplug my charger until the next day or 2. I just ordered the push button timer.
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Since I don't ride everyday, my plan is to use the 4 hour timer and then repeat the 4 hours just before going for another ride.

My goal is to partially charge it after riding and then fully charge it just before going for the next ride.

I know leaving the charger plugged to the battery (even if unplugged from the wall) can cause trickle discharge back to the charger coils. I'm fine with that.

A 3 hour button would have been a perfect choice.
 
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Pocomo, that looks like a great choice. Can you push down multiple buttons, and the time adds?

Eg you can do 45 minutes by clicking the first two buttons?

That one looks even easier to use, if you don't need to time charging to the time of day. Nowadays I just divide the number of volts I want by about 0.5, and tap that number of pins (15 minutes each). Eg 48V to 50V would be 4 pins.

Hi @Asher,

Amazon delivered this last night, so I just tried your suggestion. The answer is 'nope', just one active button at a time. I don't really feel the need to hit 80% exactly each time so I still think this will work fine. Your idea has saved me over $300, so cheers to you!

There are SO MANY of these things on Amazon (seems like hundreds), it's actually hard to sort through all the options!
 
Based on what I'm reading, and still waiting on my first ebike, but with Navy electric training, I'd say that the battery state while sitting in the garage is more important, because it's for a much longer period.

In other words, riding for two hours every day is 8.3% of the day...the other 90+% is sitting in the garage. Therefore, a timer to charge to, say, 75%, based on the discharge when parking the bike makes sense, but so does topping up to 100% right before riding.

The elegance of the simple solution.
 
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Topping to 100% right before riding is a great idea, but it can take some time to get that done--takes advance planning. Slow charging is, I understand from folks here, better for batteries for rapid charging.

Another idea that would make sense, if the point is to discharge and not let it sit charged too high for too long, would be to use the timer to start the charging however-many-hours before the morning commute time, so the bike could be charged to 100% but wouldn't sit there for hours till departure time.

Hmmm ....
 
Topping to 100% right before riding is a great idea, but it can take some time to get that done--takes advance planning. Slow charging is, I understand from folks here, better for batteries for rapid charging.

Another idea that would make sense, if the point is to discharge and not let it sit charged too high for too long, would be to use the timer to start the charging however-many-hours before the morning commute time, so the bike could be charged to 100% but wouldn't sit there for hours till departure time.

Hmmm ....
You can do that with the timer I posted. Set your bike to charge between 6-8 am for an 8 am commute.
 
I realized my digital light timer has, in addition to standard time on/time off programming, which is the function I've used over the last several years for lights, a "countdown timer." I thought I might need to purchase one that does countdown, but I don't!

The model I have:

Utilitech #0155671

Screen Shot 2018-08-06 at 1.50.09 PM.jpg
 
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