Hello James,
Regarding the suspension seat post...No, I have never bottomed it out. I like it, but it squeaks after awhile and requires greasing. Not a big deal. For a long time I thought the noise was coming from the bottom bracket.
Your suggestions on weight bias in the rear was something I'd considered...but my gear plus me is less than the body weight of many riders so I decided it was not the cause of two spokes breaking. However, I have thought of another possible culprit - tire pressure. I have pumped up the tires since day one to the highest pressure stated on the sidewall of the tire. I think this is 70 psi. I've decided to take it down toward the lower end of the range - 55 psi. The reason being that the load is likely not as important as the magnitude of the force of rear wheel impacts (front wheel has a shock...so is immune). This appears to be a simple example of a high school physics concept: Impulse = Force X Time, where Time refers to the amount of time the force is applied. For a given impulse the force can be LARGE and and time small, or the force can be small and the time LARGE.
Harder tires (70 psi) and the load on the back may have created an Impluse = F x t situation (BIG force...small time of impact). By lowering the tire pressure the time of impact is extended (this is why air bags are in cars...not to soften the dashboard...rather, to extend time of impact, thus reducing the force on your face). An egg toss competition is another good example...extending the time of the catch reduces force and egg doesn't break... Impulse = f x T
It may not seem significant (even if we can feel the softer ride with the lower tire pressure), but the effect of lowering the tire pressure may be surprisingly effective (I hope so). Here's why... If I can double the time of the impact, from say one hundredth of a second to two hundredths of a second, the resulting force must be reduced by half (keeping the Impulse constant). Double the time of impact...halve the force. Triple the time of impact and the force is reduced to 33% of the original force. I will go out on a limb and guess that lowering the pressure to 55 psi will at least double the time of impact...(probably more than double it). And I hope this will make the rear spokes happier.
I should mention that the odometer fix appears to be working this time. I've only ridden it twice since the latest spoke repair and firmware update.
Jon