USPS is out, at least in 2016 I wasn't able to legally ship a battery by them. Something change?[
I know UPS will only ship via ground, which is what I thought the post office followed too, but you're probably right that they won't take it either. He is kind of stuck shipping it via FedEx/DHL at this point.
Next, I tried, Motostrano, a big EBike distributor in the bay area who said they cannot help me. (however, they can sell me a new battery for $600-700 and charge me $50 to ship it to Hawaii.
Finally, I called EBikes Hawaii, an IZIP dealer, who said they deal with a big ship cargo company, but they have an account, and I do not. They think my shipment would be too small for them to bother with. They can also sell me a new battery.
Try visiting https://newwheel.net/
They are helpful people. Don't call them but visit them and see if they can help you. They don't ship bikes regularly but they can certainly help anything ebike related.
No, sorry I cannot. But it begins to look like it’s nearly as expensive to put a whole new bike in play in HI.Aeromarineworld - the only hazmat shipper in Norcal from the FedEx Hazmat list.
http://www.aeromarineworld.com
Thomas - can you or anyone else recommend another company?
ALWAYS save battery shipping boxes with proper labeling fir hazmat that meet shipping guidelines. Usually you’ll be able to get the box shipped. It MUST conform with hazmat rules.I can confirm that is is now next to impossible for a private person to ship an e-bike battery.
I had a brand new Bosch 400Wh battery that I had received as a warranty replacement but had already gotten a 500Wh in the meantime. Found a buyer on here and figured I'd just use the original shipping box it came in (by UPS) with all the labels, data sheets etc.. The guy at the UPS store said "no problem" and accepted the package. But two days later it was returned to the store with a full sheet of rejection papers. It took several calls by the UPS store and myself to figure out that recycling box and labels was not permitted and that any person shipping batteries needs to be a registered hazmat shipper.
The only way to do it is by freight, which for some reason does not have this requirement, but is expensive for small loads. Or find a third party hazmat shipping service. I contacted one here in town and they would do it but it would, again, cost significantly more than any regular parcel service.
Long story short, I am now trying to find a local buyer for it and can only warn you all about the difficulties.
bikeflights.com has a list of bike shops that are hazmat-certified and can pack your battery and ship it.
I'd make sure there was a shop in Hawaii that could do the same thing so you can get your batteries back.
I called bikeflights.com corporate and they distinctly told me they could not provide me with any assistance with battery packing or shipment. Like I always say, it is all about who you talk to and who has the right answers. Otherwise you could be put in "wild goose chase mode" with some of these companies.
Lipo? As in RC style packs?I ship lipos almost everyday. I would never ship and be responsible for someone else used battery pack. When a customer gets a bad battery from me, I never ask them to ship it back.