PedalUma

Well-Known Member
Region
USA
City
Petaluma, CA
Here is a new article from BRAIN. To kick off some discussions. Who knows where it will go. Conversions have been flying under the radar but now that slice is too big to overlook.
 
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"An often overlooked but increasingly profitable corner of the electric bike market: e-bike conversions?"
Gordon, Is this is what you are referring to, then here is my take on that. I think it has been overlooked. There is a lot of daylight between typical backyard conversions and high-end bikes in stores. Today I am making a torque sensor mid-drive 29er step through with gravel tires, a rack with panniers, comfy saddle, leather grips and all through frame wiring. You can't just buy a bike like that. And it is not going to look or feel backyard, with no visible connectors or wires. Conversions have been looked down upon. When they can be competitive opportunity to the industry. Cost effective and profitable.
 
No,It was this comment at the bottom of the page:
Definitely a market for this. We've tried to come up with a way to tap into it that we're comfortable with. As of now, however, I believe it's a plain bad idea. Sounds like 1200.00 is the starting price for a conversion, and for that price you can get an ebike. A crappy one, but likely still better than a converted bike. Interested in other opinions though!
 
Got it. Thank you for the clarification. It is small. I do not know about that one. What I do know is that the power is not going through the gears, so that makes the motor a one-speed. Which is okay on the flats. @Gordon71, you won't believe me. I get that too, and that is okay. Even expected. They ride as nicely as high end bikes from bike shops. I cannot edit the things other people write on Google Maps. Those are their Google accounts. Conversions can kick butt and commercial retail bike shops are starting to wake up to the fact. Even if it is against their prejudice. There is money on the table and someone will step up to take it. The one I am working on now is 15-years old. It has been sitting in her garage because she lives on a big hill. Her friends and neighbors convinced her. I didn't need to say a thing.
https://www.google.com/maps/contrib...16,12z/data=!3m1!4b1!4m3!8m2!3m1!1e1?hl=en-US
 
“You can save thousands of dollars” by converting an existing acoustic adaptive bike or trike, said Livingston, a mechanical engineer who founded EBO in 2015 after undergoing chemotherapy that scarred his lungs. He converted a bike to electric assist and found it helped his healing.

“We are adding e-bike kits to a lot of those trikes that people have already bought from us in the past,” said Jessie Bostic, marketing manager for Hostel Shoppe. “It gets those folks who already own a bike and who don’t want to invest $3,000 to $6,000 in a new complete e-bike.”

I kind of thought both those quotes were a bit deceptive as well. Technically they are true and I'm only guessing here but I believe the majority of EBikes sold in the USA are less than $2,000 and certainly less than $3,000. Granted all those bikes are made in China at a labor rate far lower than charged by USA shops doing conversions but the owners still are happy with them overall. I know I am.
 
At least to some degree it is a myth that geared hub motors can't climb. I've ridden a couple on routes with very long and steep sections. Recently I rode going to the sun road in Glacier NP up to the loop where it was closed due to snow and avalanche danger. Most of the bikes that I saw were electric assist and many of them were hub motor rental bikes. A few of the riders were running on throttle only and it was clear that others weren't putting much effort into pedaling. If geared hub motor rental bikes in West Glacier can handle this day in and day out that is pretty much proof that they are effective climbers and durable enough to handle rental bike abuse. I definitely prefer torque sensing mid drives like my TSDZ2 and Yamaha assist bikes myself.

My wife's diy 36v geared front hub assist bike on a hilly route.
IMG_20220609_142008616_HDR.jpg
 
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@EMGX, I like your wife's basket. She's got a styling bike. I bet she loves it. @Gordon71, I know that there is that whole Walmart market and internet only market. You are right that it has to be huge. That article is geared to bike shops. I am writing this as my soldering iron heats up. How is the oyster harvest this year? Do you do a chowder? What goes with it?
 
she does love it, which is good because it is the only bike she is able to ride anymore. She needs a throttle to get started but after that does her best and can pedal without assist on flat areas.
 
Interesting how Promovec is approaching the market. A very European, authority-driven approach. Looking at their motors and solutions throughout their web site, its filled with low power 250w/36v systems. Their cargo motor with "immense power" (their words) is a 54Nm geared hub. Between that and the fact they try to control what bikes their products are installed into, I wouldn't think they have much of a future with direct retail. Maybe into shops on a wholesale level, for the few shops who would choose to go that route with a 36v low power product.

Having built powerful geared hubs and a nearly identical follow-on bike instead outfitted with a mid drive, the superiority of a mid in hills was obvious. Just like a human, the motor performs more readily, more comfortably and more efficiently when there are gears to change available. My hub motor was capable of doing it. But I could hear it laboring and felt it lugging as it slowed its ascent up a given hill.

I pedaled past three riders in rented Rad Wagons this morning on Sunset just past Asilomar and 17 Mile Drive, who had to pull over and reassess their plans to go up the hill. Not sure what they were doing on rented cargo bikes coming up from the beach. I was taking the long way from making a bank deposit on mine and was only midway up my rear cluster in back. Probably a 12 mph ascent. Last week some poor girl up ahead of me on a Rad Runner had to abandon her trip up Prescott.

Everything has its place. Nothing is suited for everywhere.
 
What is your schedule for making deposits? I got the route down.
making a bank deposit
One lady drove a long way to take a test ride in the hills today. She has a premium priced Orbea eMTB and an X35 hub-drive. She only rode the Orbea twice. It is too hunky with the full suspension and huge down tube. The X-35 can't make the climb to her house. I cuts out. She wants a girly bike that is powerful, goes fast and can climb and is subtle and lithe.
 
No,It was this comment at the bottom of the page:
Definitely a market for this. We've tried to come up with a way to tap into it that we're comfortable with. As of now, however, I believe it's a plain bad idea. Sounds like 1200.00 is the starting price for a conversion, and for that price you can get an ebike. A crappy one, but likely still better than a converted bike. Interested in other opinions though!
I don't agree. You can get better power and range than a budget e bike will give you. The batteries on these budget bikes are weak and would not work for me in my hilly area. Thing is, most people in the market for an e bike do not have the skills to do a conversion. Mine turned out well because I did extensive research into it before taking the plunge. Those $400 Costco fat tires are just begging for a powerful, large capacity build. I'm thinking 1000w 30ah. You would be able to pull it off for less than $2,000 I think. Better do it quick though with the supply chain issues only set to worsen.
 
I have just only finished my first build and already would like to do another like the Costco i mention above.
 
Wow, a lot going on here. My ideas-
Interesting how Promovec is approaching the market. A very European, authority-driven approach. Looking at their motors and solutions throughout their web site, its filled with low power 250w/36v systems. Their cargo motor with "immense power" (their words) is a 54Nm geared hub. Between that and the fact they try to control what bikes their products are installed into, I wouldn't think they have much of a future with direct retail. Maybe into shops on a wholesale level, for the few shops who would choose to go that route with a 36v low power product.

Having built powerful geared hubs and a nearly identical follow-on bike instead outfitted with a mid drive, the superiority of a mid in hills was obvious. Just like a human, the motor performs more readily, more comfortably and more efficiently when there are gears to change available. My hub motor was capable of doing it. But I could hear it laboring and felt it lugging as it slowed its ascent up a given hill.

I pedaled past three riders in rented Rad Wagons this morning on Sunset just past Asilomar and 17 Mile Drive, who had to pull over and reassess their plans to go up the hill. Not sure what they were doing on rented cargo bikes coming up from the beach. I was taking the long way from making a bank deposit on mine and was only midway up my rear cluster in back. Probably a 12 mph ascent. Last week some poor girl up ahead of me on a Rad Runner had to abandon her trip up Prescott.

Everything has its place. Nothing is suited for everywhere.
On the bold, I agree. I've been down this road with conversions and production bikes too. A 1000w geared hub motor is pretty capable, but that much power in a mid drive is even more capable.

Too, when it comes to climbing power, people loose track of the idea so much of this ability is not just about motor power/wattage, it's about weight!!! My wife can go anywhere I can with her 500w geared hub bikes. I'm 300lbs+ and the bikes I would use in the hills are 2-3 times that much power! Weight makes a huge difference, and if the bike is going to be effective when climbing, it needs to be in play. No if's to it. Point being, if you're 125-135lbs, geared hubs will work pretty decent in the hills, as long as they are allowed an occasional cool down period....

Clearly not all are going to be cut out to do a good job on a conversion. There's the mechanical/electrical abilities required, and on top of that, the amount and type of power needs to be researched and understood. There's a LOT of room for error here. These factors in mind, the bikes all bunched up in the 1500. to 2000 range, might start looking good for a lot of people. There's a bunch of bike manf's grouped up here, and there's some pretty good value. Some, RAD for instance, might be judged as a very good value. Don't forget to consider warranty, support and resale value.....

All that in mind, there are still going to be people looking for very special bikes. Those guys need to be lurking through this conversion stuff to see if they can find something of interest....

Speaking for myself, any more I don't care for the looks of a strap on battery. I prefer the much cleaner look of a built in. Disk brakes are a must here too.

And last, there's not going to be a best or right answer here the way I see it. It's going to be all about YOU. -Al
 
I agree. I am not a strap-on kind of guy! Those Rads can be almost 85 pounds. This 85Nm example weighs 50 pounds less with centered and low weight distribution for handling without looking like it was made at a Bakersfield pit bull breeders junkyard. Mail order and bike shops can't do this.
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In all fairness, the 85lb RadRover 6 Plus, is referred to by RAD as a "Beast of a bike". I don't think they are trying to conceal anything here. These "fatty's" are GREAT BIG bikes! Not just the RAD, all of them. The entire breed, due mostly to the size of the tires. A lot of people are taken way off guard by this..... surprised they really are THAT big. HIGHLY recommend people see one of these in person, and hopefully ride one, before ordering...

RAD also has a "City", not nearly as big as the Rover, and a good 10lbs lighter (still heavy though!).

A full featured bike similar in size to the RAD City, but at the opposite end of the weight range available, would be the ESPIN Sport and Flow at 55lbs. Downside is the Espin bikes while pretty decent, are not nearly as well recognized as the RAD bikes.

I think it might also be mentioned, @PedalUma's customized one off bikes are in a group of their own. He's a master builder, who has a very special focus on keeping his bikes very light weight, and further, he has a very stealthy approach to an e-bike. You have to look hard to see that it really is an e-bike. -Al
 
I agree. I am not a strap-on kind of guy! Those Rads can be almost 85 pounds. This 85Nm example weighs 50 pounds less with centered and low weight distribution for handling without looking like it was made at a Bakersfield pit bull breeders junkyard. Mail order and bike shops can't do this.
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Love the classic Brookes saddle! My old butt is too fragile to break one of those in.
 
Thanks @AHicks. If I can do this, anyone can. I just came back from a follow up for a cargo bike I made yesterday. It is heavy as hell. But it also carries 200Kg, 440 pounds on the rack alone. It is replacing a second car for a young family. They have been spending $400 a month on gas. A new e8 Mundo goes for $5300 after tax and without accessories. I purchased this for less than one tenth of that. That is the kind of margin that is getting hard to overlook. The e8 has 60Nm this one has 90.
 

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Thanks @AHicks. If I can do this, anyone can.
... and with that I have my needed excuse to post this link up :). Seriously though, I put this together specifically to help people who haven't done it before wrap their heads around an actual bike/ebike build and everything it takes to make one happen. I know my first one was overwhelming as I discovered one thing after another I hadn't figured on.


I think this episode in the series is the most unique / not repeated 50 times on the internet. The biggest hurdle to taking on a build is knowing what the totality of the project is going to be, and how to plan your way thru it.
 
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