Battery Rebuild Controversy

Jacko

Member
Region
USA
With all the controversy over E-bike batteries and the possible danger they can pose, I'm wondering if rebuilding batteries is going to continue to be a possibility. There are calls for all batteries to be UL approved. Many of the bikes on road today have batteries that are hard to replace and rebuilding seems to be the only option. What does the future look like in regard to this?
 
Many here, including myself, are hoping new and safer chemistry will soon be incorporated into ebike batteries. More design standards need to be adopted with less proprietary technology would also be a plus.

Unfortunately, all too many bike makers are going out of business, taking their proprietary battery designs with them. The only alternatives at this point are battery rebuilds or bike modification to use a different battery design.

You need some DIY skills or know someone who has them to make the mods. There are places out there that rebuild batteries but they come and go. The quality and safety of a rebuilt battery is also somewhat questionable.

Adopting UL standards is a step in the right direction but will be difficult to enforce with so many overseas imports.

I wish the future looked brighter, but at my age, I don't hold out much hope.
 
If the consumer product safety commission adopts UL standards for ebikes, retailers and the bigger import guys will stop selling non-approved product, Already happening with some importers, like RAD. What will really drive the issue is that consumers will want those batteries. The media will make that happen.

I don't think battery rebuild will be allowed in the future with the above regulations. In my opinion, a really well constructed battery would be difficult to even take apart, much less rebuild. It's a complex subject.
 
I've never used them.. But this outfit has been around for a while and as far as I know have a good reputation.
I had him build a custom battery pack for me once for one of my 2wd bikes, so it was a unique pack with hi-output specs. When there was a problem (one of the cell banks broke a weld; probably thanks to a high speed hit to a pothole) he took the battery back, fixed the problem and shipped it back to me no charge.

The best way to not get hit by a train is to stay off the railroad tracks. This whole scene has become one more reason I am glad I took the time/effort to learn what makes a quality ebike tick, so I could build my own.
 
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