Replacing round brake posts

Mrcheap

New Member
I have a front vbrake pivot post that needs to be replaced.

it is a rounded post threaded into the fork

can somebody point out any special tools that will make this easier?

rounded nut extractor?

thanks in advance!
 
For the Shimano BR-T4000 brake calipers, one would use a 5mm allen wrench on the post.

If the inside is rounded and won't accept an allen wrench, you could try a a vise grip on the outside.
 
Next is a left handed drill bit. It will probably wreck the post but will get it out. Left handed drill bits unscrew when the drill is rotating forward.


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Interesting never heard of that before. So would I turn the drill to clock wise or counter clockwise?
Yes turn the drill clockwise and the bit extracts counterclockwise. Magic!

Then again.... the drill should be set to reverse when using a left handed bit. See post from @McCorby below. I have a set of these bits and have used them on car projects.
 
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Yes turn the drill clockwise and the bit extracts counterclockwise. Magic!
You need to spin the drill in reverse/counter clockwise for left hand drill bits... The idea is that the drill bit grabs the broken screw or bolt and spins it out.
 
I tried vise grips but too slippery
If a vise grip won't remove it, a left hand drill bit won't come close. First I'd get a bigger vise grip. If that doesn't work, then I'd shield the rest of the parts and use a MAPP gas torch to heat the post and then a pipe wrench.
 
You need to spin the drill in reverse/counter clockwise for left hand drill bits... The idea is that the drill bit grabs the broken screw or bolt and spins it out.
I had it backwards. Drill should be set to reverse. Demo here.

 
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Interesting concept, those look just like a tool. But they are not: HF drill bits are some grey substance that looks just like steel, but is not. My coworker at my volunteer job used to buy HF drill bits; they would work in softer woods a few times. He spent a lot of time spinning dull bits and heating up the material.
If you want a real steel drill, try mcmaster.com https://www.mcmaster.com/drill-bits/high-speed-steel-left-hand-drill-bits/
Or grainger.com
You have to have a credit or debit card and purchase online to use either business: they don't talk to amateurs on the phone. Grainger will put orders in will-call at the local store.
Or to avoid a $10 freight charge, use your local fastenal or msc outlet. Hardware stores sell Irwin, which bits are inferior to mcmaster but better than HF. But they don't stock left hand variety.
Use safety glasses when using power tools. Chips fly; bits can break.
The trick to removing a threaded bolt with a LH drill bit is to drill straight counter thread direction into the bolt with a bit 3/5 the size, until the hole is 1/2" deep or so. Then suddenly pull the drill slightly sideways, to grab the bolt and spin it out of the hole.
As the posts on my Pacific & diamondback bikes look welded to the fork, I am dubious about the success of this whole project. If one did drill a welded post out, one would have to make a new post out of rod sawed off to length, then weld it in. Really, another bike frame or fork from a charity resale shop or flea market would be the repair method I would use.
 
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