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    Bafang RM G062 - 1000W 3D Models / Design Modifications

    Well I have read a fair amount of post where people have trashed the nylon gears and the clutch. But for sure you have to be pushing it. If your running 48v or 52v I believe there is no problems. I don't want to go steel on steel because of noise so I ordered a set of Copper Gears. I don't know...
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    My Custom E-Bycco GT 2.0 / 750W Rear Hub E-Bike

    Since I started working on the G0602-1000W re design I figured you guys might like to see the bike it is going on. EBYCCO GT2.0 48V 10Ah 750W 20 inch 4 inch Fat Tires Electric Bicycle 150KG Max Load Double Disc Brake Electric Bike Specifications: Brand EBYCCO Model EB-055 Material Aluminum...
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    Bafang RM G062 - 1000W 3D Models / Design Modifications

    This is my hobby and this is what I do for fun. I am a Mechanical Engineer / CNC Programmer-Machinist. So I have access to all the tools required and the knowledge to use them. Why not? Why not make improvements and Test stuff. I don't want to just ride. I want to know how every part of my bike...
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    Bafang RM G062 - 1000W 3D Models / Design Modifications

    A little more info. The Bearing is Part# 6003RS or TIMKEN Part Number 6003-2RS The Seal is TIMKEN Part Number 481481 I would use quality bearings and seals like Timken. The 5 Case Screws are M4 by 10mm length under the head. I'm going to use high quality Stainless Steel Screws. Ok I know...
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    Bafang RM G062 - 1000W 3D Models / Design Modifications

    Yes the little holes are magnets. I believe there used to read the speed if your using a stock bafang controller? Your not running stock so you don't need them. I have a VESC coming instead of a controller. It is supposed to put out impressive power.
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    Bafang RM G062 - 1000W 3D Models / Design Modifications

    I will try to keep everything here as I go through this project. My main goal is to re design the G062 to be Liquid Cooled. I have the stock Bafang Case Modeled. If anyone needs any info on it let me know.
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    Bafang RM G062 (G062.1000.D 06) Liquid Cooling Design !

    Mann I think it won't let you guys reply to this post. I'm gonna start a new one. They got this wrong. I want to go through the Bafang motor design with you guys so lets start a thread on that. Just look for that one i guess.
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    Bafang G062 / G063 Info

    Damm, Eggrider just messaged me back that it's not compatible. I don't see why it wouldn't be though. I wonder if they just don't know the controller so they are unsure. If there not sure they are gonna say it's not compatible. I already ordered it so it's on the way. The control will have...
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    Bafang RM G062 (G062.1000.D 06) Liquid Cooling Design !

    Alright long story short lets cut to the chase. I just got this motor today and I gotta say from the outside appearance the Quality is outstanding. Thats great cause it's hard to polish a turd. One thing I like so far is most of the features on the case can easily be machined. Bottom line is...
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    Bafang G062 / G063 Info

    Well I ended up buying a Egg Rider. it's programable & tuneable for a stock type Bafang Controller. I hope more that it is compatible with the controller I bought. If not I will have to get a different controller. The plan is to run everything pretty much stock a first to develop a baseline...
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    Bafang G062 / G063 Info

    I see Nice Job. Can one of you guys tell me WHICH STOCK BAFANG Displays I can choose from. Can I use any one I want that is (BAFANG)? It is for the G062 1000W HUB MOTOR. I want to be able to connect it to my PC and tune the settings. Which one is the most programmable? This is the controller I...
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    Bafang G062 / G063 Info

    I don't see any routing or connections anywhere. Did you machine the webbed face of the bore to make clearence. I see the turn lines ( machining marks on that surface ).
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    Bafang G062 / G063 Info

    I Plan to totally redesign the motor case. I will machine it from aluminum bar stock. By installing large bearings and modifying the shaft accordingly. The ring that is between the shaft and the bearing inner diameter will remain stationary. Then holes can be machined into that ring for phase...
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    Bafang G062 / G063 Info

    I see that you ran copper tubing. Once I get this motor 3D modeled I will take a look and see if there is a way to make the motor cover itself have the cooling ports inside. If I can fit things right maybe I will have a cooling Ring that is built into the motor cover that will press down flat...
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    Bafang G062 / G063 Info

    How did you add in the Liguid cooling? Where are the passages inside the motor to cool the stator? Are they built into the Case?
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    Bafang G062 / G063 Info

    This is the motor on the way. Bafang Hub Motor includes 1000w motor, wheel, spokes. works with 20x4in fat tire electric bike or bicycle Voltage (v) : 48V Power (w): 1000W Max Wheel Diameter (Inches): 20 Stator Stack Thickness: 110*30 Winding Turns: 6T No-load Speed (rpm): 420+-15 rpm No-load...
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    Bafang G062 / G063 Info

    I totally agree with you. The G062 is just for a baseline design. I want to build my own motor design. But I want it to fit inside the stock G062 motor case so anyone who has a compatible case can just drop in the upgrade. So right now I am developing the baseline parameters. And looking for...
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    Bafang G062 / G063 Info

    I do plan to keep the Halls. I can machine extra clearance in the case or make a completely new case. Soon as I get the G062 I will be disassembling it, measuring everything within .0001 of an inch (.00254 mm). Then I will 3D Model every component and build a 3D assembly. Next the stator model...
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    Bafang G062 / G063 Info

    PS. If anyone has any burned up motors / stators of any kind for e-bike Hub Motors !!! Donate them to Research !!! I only have limited amount of cash to throw at this project. Speed of completion depends on how my funds go. I plan to run 1 G062 ON THE FRONT AND 1 G062 ON THE BACK. (both...
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    Bafang G062 / G063 Info

    Hello guys. I have a G062 on the way and I plan to modify / rewind / rebuild the motor. Great News. I am a professional CNC Programmer / Machinist with access to a Brand New CNC Mill and also a brand new CNC Lathe with live tooling and a sub spindle. So yes....I can make just about anything. I...
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