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Well I ended up buying a Egg Rider. it's programable & tuneable for a stock type Bafang Controller. I hope more that it is compatible with the controller I bought. If not I will have to get a different controller. The plan is to run everything pretty much stock a first to develop a baseline...

I see Nice Job. Can one of you guys tell me WHICH STOCK BAFANG Displays I can choose from. Can I use any one I want that is (BAFANG)? It is for the G062 1000W HUB MOTOR. I want to be able to connect it to my PC and tune the settings. Which one is the most programmable? This is the controller I...

I don't see any routing or connections anywhere. Did you machine the webbed face of the bore to make clearence. I see the turn lines ( machining marks on that surface ).

I Plan to totally redesign the motor case. I will machine it from aluminum bar stock. By installing large bearings and modifying the shaft accordingly. The ring that is between the shaft and the bearing inner diameter will remain stationary. Then holes can be machined into that ring for phase...

I see that you ran copper tubing. Once I get this motor 3D modeled I will take a look and see if there is a way to make the motor cover itself have the cooling ports inside. If I can fit things right maybe I will have a cooling Ring that is built into the motor cover that will press down flat...

How did you add in the Liguid cooling? Where are the passages inside the motor to cool the stator? Are they built into the Case?

This is the motor on the way. Bafang Hub Motor includes 1000w motor, wheel, spokes. works with 20x4in fat tire electric bike or bicycle Voltage (v) : 48V Power (w): 1000W Max Wheel Diameter (Inches): 20 Stator Stack Thickness: 110*30 Winding Turns: 6T No-load Speed (rpm): 420+-15 rpm No-load...

I totally agree with you. The G062 is just for a baseline design. I want to build my own motor design. But I want it to fit inside the stock G062 motor case so anyone who has a compatible case can just drop in the upgrade. So right now I am developing the baseline parameters. And looking for...

I do plan to keep the Halls. I can machine extra clearance in the case or make a completely new case. Soon as I get the G062 I will be disassembling it, measuring everything within .0001 of an inch (.00254 mm). Then I will 3D Model every component and build a 3D assembly. Next the stator model...

PS. If anyone has any burned up motors / stators of any kind for e-bike Hub Motors !!! Donate them to Research !!! I only have limited amount of cash to throw at this project. Speed of completion depends on how my funds go. I plan to run 1 G062 ON THE FRONT AND 1 G062 ON THE BACK. (both...

Hello guys. I have a G062 on the way and I plan to modify / rewind / rebuild the motor. Great News. I am a professional CNC Programmer / Machinist with access to a Brand New CNC Mill and also a brand new CNC Lathe with live tooling and a sub spindle. So yes....I can make just about anything. I...